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02 / Conductor

Wire Ampacity Calculator

What copper or aluminum can a load ride on? Smallest conductor rated for your amps at the right termination temp.

A
Minimum Copper @ 75°C
#8 AWG
Rated 50 A · carries your 40 A load
OK for 100% continuous
Ampacity
50 A
80% rating
40 A
Headroom
10 A
NEC Table 310.16

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Wire ampacity is the maximum current a conductor can carry continuously without exceeding its insulation's temperature rating (NEC Table 310.16). Size a wire by choosing the column that matches your equipment's terminal rating — 60°C, 75°C, or 90°C per 110.14(C) — then the smallest conductor whose ampacity meets the load. For continuous loads, size at 125% (load ≤ 80% of ampacity).

The wire ampacity formula

Required conductor ampacity ≥ 125% × continuous load + 100% × noncontinuous load.
Adjusted ampacity = Table 310.16 ampacity × ambient-temperature correction × conductor-bundling adjustment (NEC 310.15(B) and (C)).
Use only the column allowed by the terminal temperature rating (110.14(C)).

Worked example

Enter a 50 A load on 75°C-rated terminals: Fieldwatt returns #6 AWG copper, rated 65 A in Table 310.16. Its 80% continuous rating is 65 × 0.8 = 52 A, so #6 copper carries a 50 A continuous load with headroom. In aluminum you'd step up to #4 AWG (65 A at 75°C), since #6 aluminum is rated only 50 A.

NEC Table 310.16 ampacity (amps) for common conductor sizes

SizeCu 60°CCu 75°CCu 90°CAl 75°C
#14152025
#1220253020
#1030354030
#840505540
#655657550
#470859565
#29511513090
1/0125150170120
2/0145175195135
3/0165200225155
4/0195230260180

NEC references

  • NEC Table 310.16 — allowable ampacities of insulated conductors at 60/75/90°C
  • NEC 110.14(C) — the terminal temperature rating limits which ampacity column you may use
  • NEC 240.4(D) — small-conductor overcurrent limits: #14 = 15 A, #12 = 20 A, #10 = 30 A
  • NEC 310.15(B) and (C) — ambient-temperature correction and bundling adjustment factors

How to size a wire by ampacity

  1. Determine the load in amps; use 125% of any continuous (3-hour) load.
  2. Find your equipment's terminal temperature rating — 60°C, 75°C, or 90°C (110.14(C)).
  3. In that column of NEC Table 310.16, pick the smallest conductor whose ampacity meets or exceeds the load.
  4. Apply ambient and conduit-fill adjustment factors (310.15) when it's above 86°F or more than three conductors share the raceway, and respect the 240.4(D) limits on #14–#10.

Frequently asked questions

What size wire do I need for a 50 amp circuit?

For a 50 A load on 75°C terminations, #6 AWG copper (rated 65 A in NEC Table 310.16) or #4 AWG aluminum (65 A) is the smallest conductor that qualifies. At 60°C terminations you stay on #6 copper as well. Always confirm the breaker and terminal ratings before sizing.

What is the 80% rule for wire ampacity?

A conductor supplying a continuous load must be rated for at least 125% of that load, which is the same as loading it to no more than 80% of its ampacity (NEC 210.19(A) and 215.2(A)). So a 65 A conductor is good for a 52 A continuous load.

Why are there 60, 75, and 90°C columns in the ampacity table?

Each column is the conductor's ampacity at that insulation temperature. NEC 110.14(C) limits you to the column matching the lowest-rated terminal in the circuit — usually 75°C for equipment over 100 A and often 60°C for 100 A and under — even if the wire's insulation is rated 90°C.

Can I use the 90°C column to size my wire?

Only for derating. The 90°C ampacity is the starting point for ambient and bundling adjustments (310.15), but the final conductor still can't exceed the ampacity of its terminal's temperature rating (110.14(C)), which is typically 60°C or 75°C.

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For guidance only. Always verify against the current National Electrical Code and your local amendments. Fieldwatt does not replace an engineer of record.